The desktop ultrasonic spray coating system is engineered for researchers, universities, and small-scale production teams requiring highly uniform thin-film coatings. By using ultrasonic atomisation rather than traditional air-spray, the system produces ultra-fine, controllable droplets with minimal overspray, significantly improving coating consistency and material efficiency. This compact benchtop format delivers industrial-level performance in laboratories where space and precision are critical.
The benchtop ultrasonic coating system is compatible with nearly all Siansonic nozzle series, including Widemist, Focumist, Conemist, and Micromist. These patented ultrasonic nozzles generate exceptionally homogeneous droplets and deliver coating uniformity greater than 95%, enabling precise control over film thickness from 20 nm to 100 µm. With transfer efficiency up to four times higher than air-spray coating, raw-material consumption is significantly reduced due to minimal splashing and overspray.
Designed for high accuracy, the system integrates a precision metering pump—available with optional sonication syringe capability—to deliver stable liquid flow. This configuration allows ultra-low liquid volume usage, requiring only 5–10 ml for effective operation. Additional modules include a carrier-gas controller, vacuum or high-temperature heating plate (up to 500 °C for spray pyrolysis), full-colour touch screen, exhaust system, and laser alignment for fast nozzle positioning. The XYZ motion system ensures accurate path control with coating areas of 150×150 mm (UC320), 300×300 mm (UC330), or 400×400 mm (UC340).
The ultrasonic coating technique—based on high-frequency oscillation rather than high-velocity gas—creates stable atomisation, reduces material waste, and allows controlled deposition of highly uniform thin films. With flow rates up to 50 ml/min, maximum spray widths of 100 mm, and tolerance for viscosities up to 20–30 cps, the desktop system is suitable for a wide variety of formulation types.
This benchtop ultrasonic coating system is widely used for catalyst-coated membranes (CCM) for fuel cells, functional layers for thin-film solar cells, biosensors, microfluidic devices, transparent conductive coatings, AR coatings, hydrophilic and hydrophobic layers, thermal insulation films, and photoresist coatings for semiconductor wafers. Its precision, repeatability, and user-friendly operation make it the ideal choice for research and low-volume production environments.
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This equipment is engineered to meet the performance, reliability, and precision demands of modern industrial manufacturing and research environments. Built to operate reliably in continuous production conditions, it delivers consistent, repeatable process results across a wide range of applications and operating requirements.
Typical applications span electronics manufacturing, semiconductor processing, precision industrial production, scientific research and development, and specialised manufacturing processes. The equipment is configurable and programmable to match specific process requirements, scaling from small-batch laboratory operations to high-volume continuous production environments.
Key features include robust mechanical and electrical construction for extended service life, intuitive operator interface, programmable process parameters with recipe storage, comprehensive safety interlocks and alarm functions, and standard data output interfaces for process monitoring, statistical reporting, and traceability. Service access is designed into the equipment to minimise planned maintenance downtime and enable rapid fault diagnosis.
Prof-Tek is the authorised Australian supplier and service partner for this equipment, providing application consultation, equipment sales, installation and commissioning, operator training, preventive maintenance programmes, and spare parts supply. Our technical team carries in-depth knowledge of both the equipment and the processes it supports, enabling fast and effective technical assistance when required.
Contact Prof-Tek to discuss your application requirements and receive a recommendation on the most appropriate equipment configuration and available options. We serve customers across all Australian states and territories with responsive support, strong application expertise, and reliable spare parts availability.
The Desktop Ultrasonic Spray Coating System is available through Prof-Tek, Australia’s authorised distributor for precision industrial and electronics manufacturing equipment. Request a quote or technical consultation for the Desktop Ultrasonic Spray Coating System by contacting our specialist team.
Browse Prof-Tek’s complete equipment catalogue to explore our full range of inspection, process, and manufacturing solutions available across Australia.
For industry standards, technical resources, and professional development in advanced manufacturing, visit the Australian Manufacturing Technology Institute (AMTIL), the peak industry body supporting manufacturing excellence in Australia.
The Desktop Ultrasonic Spray Coating System is engineered for precision and reliability in demanding production environments. Enquire today about Desktop Ultrasonic Spray Coating System specifications, lead times, and pricing for your facility. Our applications engineers provide full Desktop Ultrasonic Spray Coating System installation planning and operator training. To arrange a live demonstration of the Desktop Ultrasonic Spray Coating System, contact the Prof-Tek team directly. The Desktop Ultrasonic Spray Coating System is supported by Prof-Tek’s comprehensive Australian warranty and aftersales service program.
Contact Prof-Tek today to obtain full technical documentation and a competitive quote for the Desktop Ultrasonic Spray Coating System.
Contact the Prof-Tek specialist team for comprehensive Desktop Ultrasonic Spray Coating System technical documentation, pricing, and availability across Australia.
41/51 Wentworth Ave, Pagewood,
NSW 2035
Sales@prof-tek.com
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