The Industrial Ultrasonic Spray Coater MAX is a high-capacity coating system designed for large-area and continuous thin-film deposition. Built on advanced ultrasonic atomisation technology, it ensures exceptional coating uniformity, material efficiency, and production stability for industrial and research applications requiring consistent results across wide substrates.
This ultrasonic spray coater can be configured with multiple WideMist ultrasonic nozzles operating in parallel to increase throughput. Each nozzle atomises liquid through ultrasonic vibration rather than high-pressure air, producing finely controlled droplets that create highly uniform coatings with minimal overspray.
Because atomisation is driven by sound waves, the process achieves up to four times higher transfer efficiency than traditional air-spray coating, significantly reducing raw-material waste and improving cost-effectiveness.
Equipped with dual automatic vacuum heating platforms, the Ultrasonic Spray Coater MAX enables alternating operation between coating and loading, supporting 24-hour continuous production. Its precision metering-pump system delivers a stable and consistent liquid supply, while built-in carrier-gas and air-pressure control, heating plates, and an exhaust system maintain a clean and controlled coating environment.
The maximum coating area per platform is 650 × 600 mm, and the system supports materials with viscosities up to 20–30 cps and particle sizes up to 10–20 µm. Coating thickness can range from 20 nm to 100 µm, depending on process parameters and material properties.
A high-precision XYZ servo-motion system and digital ultrasonic generator (accurate to 0.01 W) ensure smooth, repeatable coating paths with uniformity greater than 95 %. The intuitive full-colour touchscreen interface simplifies operation, and the optional ultrasonic dispersion unit helps maintain homogeneity in suspensions during spraying.
The Industrial Ultrasonic Spray Coater MAX is ideal for producing thin-film coatings used in:
Fuel-cell membranes (CCM)
Solar-cell functional layers
Biosensors and microfluidic chips
Photoresist and optical coatings
Hydrophobic, hydrophilic, and anti-reflection coatings
Thermal-insulation and transparent-conductive films
Combining precision, scalability, and automated operation, the Ultrasonic Spray Coater MAX delivers consistent high-quality films while maximising productivity and minimising material waste, an ideal solution for high-volume thin-film manufacturing.
Additional information is available here.
This equipment is engineered to meet the performance, reliability, and precision demands of modern industrial manufacturing and research environments. Built to operate reliably in continuous production conditions, it delivers consistent, repeatable process results across a wide range of applications and operating requirements.
Typical applications span electronics manufacturing, semiconductor processing, precision industrial production, scientific research and development, and specialised manufacturing processes. The equipment is configurable and programmable to match specific process requirements, scaling from small-batch laboratory operations to high-volume continuous production environments.
Key features include robust mechanical and electrical construction for extended service life, intuitive operator interface, programmable process parameters with recipe storage, comprehensive safety interlocks and alarm functions, and standard data output interfaces for process monitoring, statistical reporting, and traceability. Service access is designed into the equipment to minimise planned maintenance downtime and enable rapid fault diagnosis.
Prof-Tek is the authorised Australian supplier and service partner for this equipment, providing application consultation, equipment sales, installation and commissioning, operator training, preventive maintenance programmes, and spare parts supply. Our technical team carries in-depth knowledge of both the equipment and the processes it supports, enabling fast and effective technical assistance when required.
Contact Prof-Tek to discuss your application requirements and receive a recommendation on the most appropriate equipment configuration and available options. We serve customers across all Australian states and territories with responsive support, strong application expertise, and reliable spare parts availability.
The Industrial Ultrasonic Spray Coater MAX is available through Prof-Tek, Australia’s authorised distributor for precision industrial and electronics manufacturing equipment. Request a quote or technical consultation for the Industrial Ultrasonic Spray Coater MAX by contacting our specialist team.
Browse Prof-Tek’s complete equipment catalogue to explore our full range of inspection, process, and manufacturing solutions available across Australia.
For industry standards, technical resources, and professional development in advanced manufacturing, visit the Australian Manufacturing Technology Institute (AMTIL), the peak industry body supporting manufacturing excellence in Australia.
The Industrial Ultrasonic Spray Coater MAX is engineered for precision and reliability in demanding production environments. Enquire today about Industrial Ultrasonic Spray Coater MAX specifications, lead times, and pricing for your facility. Our applications engineers provide full Industrial Ultrasonic Spray Coater MAX installation planning and operator training. To arrange a live demonstration of the Industrial Ultrasonic Spray Coater MAX, contact the Prof-Tek team directly. The Industrial Ultrasonic Spray Coater MAX is supported by Prof-Tek’s comprehensive Australian warranty and aftersales service program.
Contact Prof-Tek today to obtain full technical documentation and a competitive quote for the Industrial Ultrasonic Spray Coater MAX.
Contact the Prof-Tek specialist team for comprehensive Industrial Ultrasonic Spray Coater MAX technical documentation, pricing, and availability across Australia.
41/51 Wentworth Ave, Pagewood,
NSW 2035
Sales@prof-tek.com
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