The Ultrasonic Spray Coater with Conveyor is an advanced industrial thin-film deposition system engineered for high-volume and large-area coating applications. Featuring a fully automated conveyor for continuous substrate transport, it ensures efficient, consistent, and scalable coating performance for research and industrial production environments.
Using ultrasonic atomising nozzle technology, the ultrasonic spray coater produces highly uniform and controllable thin-film coatings. Unlike traditional air-spray methods, ultrasonic atomisation relies on high-frequency vibration rather than high-velocity gas, significantly reducing overspray and material waste. The result is a cleaner process with transfer efficiency exceeding 85%, offering exceptional reproducibility and cost-effectiveness.
The system supports a wide range of Siansonic ultrasonic spray nozzles, including WideMist, FocusMist, and ConeMist, and can be configured with multiple nozzles in parallel to increase throughput.
Equipped with a continuous metering pump, the ultrasonic spray coater provides stable 24-hour liquid delivery, making it ideal for demanding production cycles. Optional heating platforms including vacuum and high-temperature surfaces allow substrates to be pre-heated or maintained at optimal coating temperature, improving adhesion and film performance.
The servo-driven XYZ motion system and digital ultrasonic generator deliver precise control over spray movement, coating thickness, and material utilisation. A full-colour touch-screen interface and multi-closed-loop DSP control ensure easy operation and consistent power accuracy within 0.01 W.
Designed for versatility, the Ultrasonic Spray Coater with Conveyor achieves coating uniformity greater than 95% and thickness control ranging from 20 nm to 100 µm, depending on material properties. It is widely used for catalyst-coated membranes (CCM) for fuel cells, thin-film solar cells, biosensors, microfluidic chips, photoresist coatings, anti-reflective (AR) layers, and hydrophobic or hydrophilic surfaces.
With its robust motion control, precision air-pressure regulation, and optional exhaust and dispersion systems, this ultrasonic spray coater provides exceptional accuracy, repeatability, and productivity—making it the ideal choice for modern research laboratories and high-volume manufacturing environments.
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This equipment is engineered to meet the performance, reliability, and precision demands of modern industrial manufacturing and research environments. Built to operate reliably in continuous production conditions, it delivers consistent, repeatable process results across a wide range of applications and operating requirements.
Typical applications span electronics manufacturing, semiconductor processing, precision industrial production, scientific research and development, and specialised manufacturing processes. The equipment is configurable and programmable to match specific process requirements, scaling from small-batch laboratory operations to high-volume continuous production environments.
Key features include robust mechanical and electrical construction for extended service life, intuitive operator interface, programmable process parameters with recipe storage, comprehensive safety interlocks and alarm functions, and standard data output interfaces for process monitoring, statistical reporting, and traceability. Service access is designed into the equipment to minimise planned maintenance downtime and enable rapid fault diagnosis.
Prof-Tek is the authorised Australian supplier and service partner for this equipment, providing application consultation, equipment sales, installation and commissioning, operator training, preventive maintenance programmes, and spare parts supply. Our technical team carries in-depth knowledge of both the equipment and the processes it supports, enabling fast and effective technical assistance when required.
Contact Prof-Tek to discuss your application requirements and receive a recommendation on the most appropriate equipment configuration and available options. We serve customers across all Australian states and territories with responsive support, strong application expertise, and reliable spare parts availability.
The Ultrasonic Spray Coater with Conveyor is available through Prof-Tek, Australia’s authorised distributor for precision industrial and electronics manufacturing equipment. Request a quote or technical consultation for the Ultrasonic Spray Coater with Conveyor by contacting our specialist team.
Browse Prof-Tek’s complete equipment catalogue to explore our full range of inspection, process, and manufacturing solutions available across Australia.
For industry standards, technical resources, and professional development in advanced manufacturing, visit the Australian Manufacturing Technology Institute (AMTIL), the peak industry body supporting manufacturing excellence in Australia.
The Ultrasonic Spray Coater with Conveyor is engineered for precision and reliability in demanding production environments. Enquire today about Ultrasonic Spray Coater with Conveyor specifications, lead times, and pricing for your facility. Our applications engineers provide full Ultrasonic Spray Coater with Conveyor installation planning and operator training. To arrange a live demonstration of the Ultrasonic Spray Coater with Conveyor, contact the Prof-Tek team directly. The Ultrasonic Spray Coater with Conveyor is supported by Prof-Tek’s comprehensive Australian warranty and aftersales service program.
Contact Prof-Tek today to obtain full technical documentation and a competitive quote for the Ultrasonic Spray Coater with Conveyor.
Contact the Prof-Tek specialist team for comprehensive Ultrasonic Spray Coater with Conveyor technical documentation, pricing, and availability across Australia.
41/51 Wentworth Ave, Pagewood,
NSW 2035
sales@prof-tek.com
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